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0.1mm-25mm Jinhaocheng Plain Thermal Bonded Silk Wool Polyester Cotton Non Woven Wadding Batting Padding
technological process
Cotton feeding: manually place the raw staple fiber on the long curtain in proportion, and the long curtain will transport it to the inlet of the cotton mixer.
Cotton mixing: 1. Photoelectric control is used to control the cotton feeding amount fed by the cotton feeder, and the cotton storage in the cotton mixer is sent to the opening machine inlet with quantitative thickness or weight.
Loosening: the feeding amount is controlled by the photoelectric control of the cotton feeder, and the loosened raw staple fiber is sent to the cotton feeder through the material pipe by the fan.
Cotton feeding: photoelectric switch is used to control the raw staple fiber fed from the opener, and the feeding amount of raw staple fiber sent to the carding machine inlet is controlled through the photoelectric instrument on the inclined nail curtain.
Pre carding: manually fine tune the speed of the frequency converter by controlling the incoming volume, thickness or weight with frequency conversion and send it to the mesh paver.
Mesh laying: the raw materials entering the mesh laying machine are sent to the main carding machine through the laid sheet-shaped short fibers folded horizontally and longitudinally for more than 5 layers.
Main carding: the sheet short fiber sent by the screen laying machine is controlled by frequency conversion. The raw short fiber is combed through the cylinder, work roll and stripping roll, and the raw short fiber is transferred to the disordered roll by the doffer. The disordered roll disrupts the fiber to increase the transverse strength, and the stripping roll peels the forming mesh from the disordered roll and sends it to the fiber mesh transfer curtain for three layers of composite, The edge cut by the edge cutter enters the hot rolling, and the cut edge is sent to the cotton feeder through the air duct.
Hot rolling will hot press the flake raw material staple fiber entering the upper and lower hot rolls of the hot rolling mill from the main carding machine to form the temperature and pressure required by the process through the control and adjustment of the temperature and pressure of the hot roll* The temperature of the hot roller is 235 to 240 ℃ hot oil sent to the upper and lower hot rollers through the hot oil pump by the heating oil furnace* The hot roll pressure is compressed air provided by the air compressor, which enters the pressure regulating cylinder through the pressure regulating device with an upper pressure of 1.2MPa and a lower pressure of 0.8 to 0.9mpa.
Winding the products from the hot rolling mill are wound into coils by trimming and length counting, and the maximum diameter is 800mm.
The finished products shall be inspected and weighed, and the physical indexes shall be tested according to the product quality standards, and each roll of products shall be weighed.
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